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Jan and I have checked tandems onto over 250 flights. In 25 years we’ve never missed a
flight or left a bike behind. Additionally, we’ve coached thousands of customers who have
flown to Santana’s events. Here’s what we’ve learned:
1. Don’t phone the airline.
Airline phone operators will only scare you by reciting luggage limitations dictated by the smallest planes in the fleet.
2. Ignore a website’s size restriction.
These days, when Jan and I finally convince insecure tandem owners to NOT phone the airline, their immediate response is to run to the web. Although we’ll explain later why this is much safer than using the phone, please don’t expect reassurance. Because the big airlines don’t want you to avoid their “feeder flights” using teensy sub-contracted planes flown by non-union crews, they’ll never tell you that full-size tandems are easily accommodated on all of their normal planes (and by competitors who use normal planes on the same route). Instead, they’ll publish the too-small limitations of the tiniest plane they subcontract. The only airline that publishes different maximum dimensions for different airliners (United Airlines) welcomes large sporting equipment on flights with a Boeing 757, and then mistakenly advises that the same items won’t fit on a Boeing 737—which has an identically roomy baggage compartment! If your reason for web research is to feel “safe,” please don’t waste your time. The airline employees who write bicycle size regulations don’t work at an airport. The airline employees who work at the airport ignore stupid regulations. The real issue is explained below.
3. Book the right flights.
Because the largest tandem cases won’t fit in the smallest “regional” airliners, the size of your tandem case dictates your choice of flights (and may limit your choice of airports). Even the largest tandem case or box easily fits within the luggage bays found on all airliners large enough for 5‑across economy seating. A smaller tandem case from BikePro USA or Crate Works allows you to choose flights utilizing planes with 4‑across seating. Unless you have a tandem that stows in a suitcase-sized container, you must avoid flights on planes with 3‑across seating. Jan and I research our flights on Orbitz.com, a website where seating charts reveal everything you’ll need to know in order to book appropriate flights.
4. Don’t phone the airline.
Even if you obtain some sort of reassurance (and you won’t), the check-in agent at the airport is free to ignore it.
5. Pack smart.
Although airline agents won’t bother to measure a suitcase (which is explained later), checked luggage is always counted, and usually weighed. Unless it causes you to need to check more than two items per passenger, try to keep each suitcase below the 50‑pound limit that can trigger a $50‑$80 nuisance fee. If you need to check more than two 50‑pound suitcases per passenger, however, it’s usually cheaper to check one or more 70‑pound suitcases than a larger number of cases weighing 50 pounds. When a normal suitcase exceeds 70 pounds, the fee becomes astronomical. While bike cases and sporting equipment can usually exceed the 70‑pound limit applied to suitcases, items over 100 pounds will not be accepted.